Product / Simulate

Every result ships with the setup and evidence that produced it.

Fixtures, loads, materials, interface policies, mesh settings, and solved fields stay attached to the design. Every result reports the mesh it was actually solved on, its force balance, a plausibility check, and the solver build that produced it.

  • Static, contact, vibration, thermal, buckling, fatigue, and flow studies
  • Adaptive and explicit mesh-convergence workflows
  • Mesh, reaction, plausibility, and provenance evidence

Simulate workspace

Results are part of the document, not a screenshot.

A solved study can display stress, displacement, factor of safety, temperature, mode shape, or the field appropriate to that analysis. The results panel keeps scalar summaries and mesh information beside the viewport instead of separating the color plot from its setup.

Chudware Simulate workspace showing a completed static study with a von Mises stress field, legend, and result summary
Chudware Simulate workspaceStatic study · von Mises

Study types

Choose the analysis that matches the question.

Each study uses the real part or assembly mesh. The solver's scope and assumptions differ by study and remain part of the result.

Available analysis workflows
Static stressLinear-elastic tet10 solve by default, with forces or pressures, picked fixtures, per-body materials, optional bonded interfaces, and factor-of-safety fields.
Adaptive and convergenceError-driven remesh-and-resolve passes, or an explicit coarse-to-fine size ladder with the monitored result and delta reported per leg.
ContactFrictionless unilateral contact for separated bodies, with bonded, contact, and free pair policies, local interface refinement, active-set convergence, and contact diagnostics.
Modal and frequency responseNatural frequencies and mode shapes, followed by harmonic response through modal superposition with the supplied damping assumption.
ThermalSteady or transient conduction with fixed temperatures, heat flux, convection, and scheduled transient loads.
BucklingLinear eigenvalue buckling modes and load factors for a stated reference load.
FatigueHigh-cycle S-N evaluation from the static stress field with selectable mean-stress theory and endurance corrections.
FlowBuilt-in voxel flow for directional comparisons, plus an OpenFOAM external-aerodynamics path when OpenFOAM is installed.

Study setup

Boundary conditions and mesh are explicit, never guessed.

  1. Select the study and material model

    Use a named material or explicit properties. Multi-body static and contact studies can assign a different material to each body.

  2. Resolve fixtures, loads, and thermal boundaries to faces

    Picked faces and stable face identifiers tie the setup to document geometry. Preview the selections before solving.

  3. Declare assembly interfaces

    Classify relevant body pairs as bonded, contact, or free. A contact study can mix bonded and unilateral-contact pairs in the same assembly.

  4. Choose and inspect the mesh

    Set an explicit characteristic size when the discretization must be reproducible. Contact studies can refine only the interface; convergence studies solve a declared size ladder.

Evidence returned with a solve

Check more than the peak value.

Static and adaptive results return mesh quality, applied and reaction resultants, equilibrium error, and a displacement-to-part-size plausibility check beside the stress summary. A mechanism or disconnected unfixed body is refused rather than presented as a small stress.

Result provenance includes the engine build, pinned PolyMesh commit, solver, mesher, and timestamp. Optional VTU output carries the solved fields for independent inspection in ParaView or another compatible tool.

A convergence run records requested and delivered element size, nodes, elements, degrees of freedom, the monitored quantity, and the change from the previous leg. Identical or implausible legs do not count as convergence.

Review checklist for a static result
SetupMaterial, fixtures, loads, body roster, and interface policy
Delivered meshElement order, characteristic size, node and element counts, aspect and Jacobian metrics, poor-element percentage, connected components
BalanceApplied and reaction force and moment, with equilibrium error
PlausibilityMaximum displacement compared with the part's bounding-box diagonal
Stress reductionReported peak plus the raw value and the mask used to exclude the fixture-ring singularity from selected summaries
ProvenanceEngine build, PolyMesh commit, solver, mesher, and timestamp

Mesh sensitivity

Prove the mesh before you trust the number.

One fine-looking mesh doesn't prove the number you're about to act on is stable. Run the same setup at several element sizes and compare the result across the meshes that were actually delivered.

Adaptive refinement targets high estimated discretization error. The estimator is an indicator, not a bound on physical error; singularities, boundary-condition assumptions, and material-model limits still require engineering judgment.

A mesh convergence ladder solves the same engineering setup on coarse, medium, and fine meshes, then compares the selected output before release.COARSEsolve same setupMEDIUMcompare deltaFINErelease with evidenceREQUESTED SIZE · DELIVERED SIZE · DOF · RESULT · DELTA
Convergence compares repeated solves of one setup; it is not inferred from a slider position.

Model boundaries

Know what each solver does not represent.

The default static path is small-displacement, isotropic linear elasticity. Optional small-strain J2 plasticity can redistribute load when explicitly enabled, but it is not a large-deformation or general nonlinear material solver.

Contact is frictionless and pairs surfaces on the undeformed mesh. It models opening and compressive transfer, not large sliding, friction, or bolt preload. Linear buckling predicts eigenvalue load factors, not post-buckling collapse.

The built-in voxel-flow result is for directional comparison. Use the separately installed OpenFOAM path for higher-fidelity external-aerodynamics work, and still perform mesh and convergence review.

Engineering responsibility

Simulation is evidence for a decision, not certification of a design. Check the geometry, boundary conditions, material data, units, mesh resolution, balance, convergence, and solver assumptions against the physical problem.

A result that violates its model assumptions is diagnostic output, even when the solver converged.

Next

Run a study on your own part.

Start with a representative load case, then inspect the mesh and evidence before refining the result.